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Senior Mechanical Design Engineer
Farmington Hills, MI

Position No Longer Open

Posted 7/09/2019

Required Skills

  • Must be US Citizen, Green Card Holder, TN Authorized
  • C2C / H1B Sponsorship is not offered with this position
  • BSME required; MSME preferred
  • Five (5) years’ experience in automotive module design; minimum two (2) years in human machine interface design
  • Lighting, display and haptic knob / button experience REQUIRED
  • Experience with automotive processes and materials, including connectors and PCB’s
  • Experience in interior decorative plastic components, preferred
  • Decorative plastics experience, metal stamping experience
  • Experience / expertise with CAD systems including Catia v5 OR Unigraphics
  • Experience with automotive module lighting techniques, design and analysis
  • Ability to interface with the customer in a professional manner and external Instrument panel and center bezel suppliers
  • Excellent communication skills, clear presentation and description of design to co-workers and customers
  • Strong knowledge of GD & T
  • Strong leadership skills ability to coordinate design with India and Germany
  • Experience in thermal management and sealing in harsh automotive environments
  • Ability to travel to local customers (once / week average)
  • International travel to Germany headquarters and global molders (occasionally, 10-15%)

Job Description

  • Responsible
  • lead for all mechanical design activities for HVAC Climate control heads including Responsible for plastic design, PCB design, display technology, connector technology, button haptics, knob haptics, and lighting
  • Responsible for plastic design, PCB design, display technology, connector technology, button haptics, knob haptics, and lighting
  • Design knob and button haptics perform tolerance stack ups
  • Manage suppliers on design development and tooling
  • Identify and coordinate design validation of haptics and lighting
  • Plastics, stampings, connectors, LEDs, purchased potentiometers / switches
  • Work with quality on tool design, coordinate FMA and mold flow analysis with company experts
  • Supports Design for Manufacturing, interfaces with manufacturing on the design of process fixtures, equipment and assembly
  • Develop and maintain BOM for new and existing designs
  • Development of conceptual designs and CAD data for new business projects
  • Develop independent instrument panel packaging solutions for our automotive customers
  • Provide customer CAD and drawings
  • Interfacing with customer support weekly and packaging meetings
  • Develop Mechanical level III timing for projects and maintain to ensure tool kick off dates are met
  • Adherence to project management plan to assure that the product meets customer timing
  • Design for test requirements, analyze materials and shrink rates
  • Supervise validation testing to prove the design meets customer specification
  • Responsible for tolerance studies, dimensional techniques, and 2D drawings
  • Develop new product ideas to allow BHTC to advance their market share
  • Lead point of contact with supplier on specification and design issues
  • Prepare specifications and drawings for suppliers
  • Review dimensional data from first shots to with assistance of the quality department and recommend tooling modifications for tooling issues
  • Support manufacturing issues with current model, suppliers, plastic tooling
  • Evaluate supplier requests for deviations SREAS

Reliance One, Inc. provides equal employment opportunities to all employees and applicants for employment and prohibits discrimination and harassment of any type without regard to race, color, religion, age, sex, national origin, disability status, genetics, protected veteran status, sexual orientation, gender identity or expression, or any other characteristic protected by federal, state or local laws.

This policy applies to all terms and conditions of employment, including recruiting, hiring, placement, promotion, termination, layoff, recall, transfer, leaves of absence, compensation and training.

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1700 Harmon Road, Suite One

Auburn Hills, MI 48326


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